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    Vertical mills (such as bowl, roller grinding, ball-and-ring, and roller mills) are mainly used for comminuting limestone, clinker, slag, lime, gypsum, and ores for the building industry, and coal in the coal preparation. They reduce raw material from a thickness of 30 mm to a very fine-grained material.

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    However, the unit cost for wear parts for a ball mill is much lower than for a vertical roller mill. For a ball mill grinding OPC to a fineness of 3200 to 3600 cm 2 /g (Blaine) the cost of wear parts (ball, liners and mill internals) is typically 0.15-0.20 EUR per ton of cement.

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    Ball mills, that are commonly used for finish grinding, have high energy demands, consuming up to 30-42 kWh/t clinker depending on the fineness of the cement. Complete replacement of ball mills by vertical roller mills (VRMs) with an integral separator – as opposed to the use of VRMs as pre-grinding to ball mills – is regarded as a breakthrough.

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    The vertical roller mill (VRM) is firmly established in cement plants all over the world. The biggest issues facing plants are not due to the equipment itself, but more to do with how well mill maintenance is understood and how the mill is looked after following commissioning.

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    Hafiz Sikander, Director of Operations, Cement Division of Shah Cement Industries Ltd., says: “We are proud to have the world’s largest vertical roller mill as part of our operations. We selected the FL OK 81-6 Mill for its exceptional efficiency and reduced power consumption – and we are expecting it to deliver as promised.

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